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SPC FLOORING

OEM&ODM SPC Vinyl Flooring Factory In China

SPC Flooring Production Process

Two bedroom interiors with light wood flooring, cozy bedding, soft curtains, and potted plants creating a serene and modern ambiance.

SPC (Stone Plastic Composite) flooring1 is a breakthrough in the flooring industry, known for its durability, waterproof features, and aesthetic versatility. But how is it made, and what goes into the production process?

SPC flooring2 is manufactured using advanced techniques that combine limestone powder, polyvinyl chloride (PVC), and stabilizers to create a robust and eco-friendly product.

This article delves into the production process, raw materials, key manufacturers, and detailed ingredients used in SPC flooring.

[Table of contents]

How is SPC flooring manufactured?

[SPC flooring] is produced through a high-tech process that ensures its durability and performance.

SPC flooring is manufactured through an extrusion process that blends raw materials, compresses them into a rigid core, and laminates decorative and protective layers.

Dive Deeper into the Manufacturing Process

1. Raw Material Mixing

The process starts with mixing limestone powder, PVC, and stabilizers in precise proportions. This ensures a uniform blend with consistent quality.

2. Extrusion

The mixed materials are fed into an extrusion machine, where they are melted and formed into rigid boards. This step creates the core of the SPC flooring.

3. Lamination

A decorative film layer and a wear-resistant transparent layer are applied to the rigid core through heat and pressure. This gives the flooring its aesthetic appeal and durability.

4. Cutting and Profiling

The laminated sheets are cut into planks of desired sizes and shaped with click-lock edges for easy installation.

5. Quality Control

Each plank undergoes rigorous quality checks for dimensional accuracy, strength, and surface finish to ensure it meets industry standards.

Step Description
Raw Material Mixing Combines ingredients
Extrusion Forms rigid core
Lamination Adds decorative layers
Cutting/Profiling Creates finished planks
Quality Control Ensures high standards

What are the raw materials for SPC flooring?

The [raw materials] used in SPC flooring play a crucial role in its performance and durability.

SPC flooring is primarily made from limestone powder, PVC resin, and stabilizers, which work together to create a rigid, waterproof, and eco-friendly product.

Dive Deeper into Raw Materials

1. Limestone Powder

Limestone is the primary filler, providing rigidity and density to the SPC core. Its abundance and eco-friendliness make it a sustainable choice.

2. Polyvinyl Chloride (PVC)

PVC resin3 acts as a binder, offering flexibility and resistance to water and chemicals.

3. Stabilizers

Stabilizers4 enhance thermal stability, ensuring the flooring maintains its shape and strength under varying temperatures.

4. Additives

Additional components such as UV stabilizers, fire retardants, and colorants improve the flooring’s functionality and aesthetics.

Material Function
Limestone Powder Provides rigidity
PVC Resin Ensures flexibility
Stabilizers Enhances durability
Additives Improve performance

Who are the top SPC flooring manufacturers?

Several companies dominate the SPC flooring industry5 with their innovative designs and high-quality production.

The top SPC flooring manufacturers include Mohawk Industries, Shaw Industries, and KINWIN, known for their premium products and advanced manufacturing capabilities.

Dive Deeper into Leading Manufacturers

1. Mohawk Industries

Mohawk is a global leader in SPC flooring, offering products under the Pergo Extreme brand. Their flooring is praised for its durability and realistic visuals.

2. Shaw Industries

Shaw Industries produces Floorté Pro SPC flooring, focusing on waterproof and pet-friendly designs with eco-friendly certifications.

3. KINWIN

KINWIN is a leading Chinese manufacturer with five advanced production lines. They specialize in customizable SPC flooring for global markets.

Manufacturer Specialty Key Features
Mohawk Industries Pergo Extreme SPC Scratch resistance, durability
Shaw Industries Floorté Pro Waterproof, eco-friendly
KINWIN Customizable SPC Export to global markets

What are the ingredients in SPC flooring?

The [ingredients in SPC flooring] are carefully selected to ensure its high performance and longevity.

SPC flooring contains limestone powder, PVC resin, stabilizers, and additives, each contributing to its unique properties.

Dive Deeper into SPC Ingredients

1. Limestone Powder

This component provides the core with its signature rigidity and density, ensuring the flooring is stable and durable.

2. PVC Resin

Acts as a flexible binder, enhancing the waterproof and wear-resistant properties of the flooring.

3. Stabilizers

Used to improve the thermal and structural stability of the material, ensuring long-term performance.

4. Additives

  • UV Stabilizers: Protect against sun damage.
  • Fire Retardants: Improve safety by reducing flammability.
  • Colorants and Decorative Films: Add aesthetic appeal.
Ingredient Purpose
Limestone Powder Provides strength
PVC Resin Enhances flexibility
Stabilizers Ensures stability
Additives Improves functionality

Conclusion

The [SPC flooring production process] involves sophisticated technology and carefully chosen materials to create a durable, waterproof, and visually appealing product. From the raw materials to the finished planks, each step is designed to ensure long-lasting performance and aesthetic versatility.

Footnotes:


  1. Describes the step-by-step production process of SPC flooring, including extrusion and lamination ↩

  2. Explains the key materials like limestone, PVC, and stabilizers that make SPC flooring durable ↩

  3. Breaks down the essential ingredients, including additives like UV stabilizers and fire retardants ↩

  4. Provides insights into how stabilizers enhance thermal and structural stability in SPC ↩

  5. Highlights the top SPC manufacturers like Mohawk, Shaw, and KINWIN and their unique strengths ↩

Amanda

Email:  amanda@kinwinco.com

Let's work together

Hi, I’m Amanda, hope you like this blog post.
With more than 17 years of experience in OEM/ODM/Custom Vinyl Flooring , I’d love to share with you the valuable knowledge related to Flooring products from a top-tier Chinese supplier’s perspective.

Let's chat on WhatsApp
Hi there, I hope you have a lovely day~ Thank you for reaching out to us at kinwin, we have much experience in industry over 17 years,please advise if you have any requested, we are warmly want to help you no matter in sample or bulk. Look forward to any ideals about your project. ---Elva
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